Innovative Laser Micromachining Solutions for MedTech and Aerospace

Laser micromachining is a cutting-edge technology that has revolutionized the way we approach manufacturing in various industries such as medical technology and aerospace. Companies like Ceratek are at the forefront of developing innovative solutions in this field, offering a wide range of services including medical device design, research and development, chemistry R&D, sensors, microfluidics, nanotechnology, silicon photonics, and lithography. In the medical device industry, laser micromachining plays a crucial role in the fabrication of intricate components such as stents, catheters, and surgical tools. The high precision and accuracy of laser technology allow for the manufacturing of complex geometries with minimal material waste, resulting in cost-effective and reliable products for healthcare professionals and patients. In the aerospace sector, laser micromachining is utilized for the production of lightweight and durable components for aircraft and spacecraft. The ability to work with a wide range of materials including metals, polymers, and ceramics makes laser micromachining an ideal solution for creating intricate parts with tight tolerances, ensuring optimal performance and safety in aerospace applications. Ceratek's expertise in laser micromachining extends beyond traditional industries, with a focus on serving clients in the semiconductor, defense, and nuclear energy sectors. By leveraging the latest advancements in technology and engineering, Ceratek is able to provide cutting-edge solutions that meet the evolving needs of modern industries. The website of Ceratek showcases a comprehensive portfolio of services, highlighting the company's capabilities and expertise in laser micromachining. With a sleek and modern design that reflects the high-tech nature of the industry, the website aims to attract potential clients and generate leads through a user-friendly interface and seamless navigation. In conclusion, laser micromachining is a versatile and powerful technology that is driving innovation in the MedTech and aerospace industries. Companies like Ceratek are paving the way for the future of manufacturing, offering state-of-the-art solutions that meet the demands of today's complex and fast-paced markets.

Systems and capabilities:

515nm femtosecond micromachining workstation with Scanlab XLScan and Exceliscan 14 galvo scanner 4 axis system. 600mm x 800mm X/Y stage. Integrated on-axis alignment and inspection camera system - 5um/px resolution

9.3um 110 watt Coherent Diamond Cx CO2 laser for glass and plastic micromachining with 2.5um/px resolution off axis registration/alignment and inspection camera

200,000 RPM air bearing micromachining spindle

300x300mm X/Y stage - Renishaw 100nm encoder feedback 2um accuracy

800mm Z stage

harmonic drive A/C rotary trunion system for 5 axis machining on both CNC air spindle and CO2 laser

off axis spindle camera system for real time macro video of CNC spindle operations

355nm UV 5 axis micromachining center with X/Y/Z/A/C axis stages (full 5 axis machining) + XY galvanometer scanner

Nordson EFD adhesive/solder paste/device chemistry dispense

Juki pick & place head for part placement

UV 355nm vanadate + 10.6um CO2 Air bearing gantry system

3d SLA + micromachining

1 meter x 1 meter X/Y gantry with Renishaw laser interferometer feedback

flip chip die bonder capability with adhesive dispense and UV cure system